The Risks and Solutions for Photovoltaic Systems with No Grounding Wire Between Panels and Brackets

Customer Testimonials

• An Enterprise Customer

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  March 22, 2025, 9:20 AM

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Why Grounding Matters in Solar Installations

Imagine building a fortress without a moat - that''s essentially what happens when there''s no grounding wire between photovoltaic panels and brackets. This critical safety component prevents electrical surges, reduces fire risks, and protects equipment. Yet, some installers still overlook it to cut costs or save time.

Who Needs This Information?

• Solar installers troubleshooting system failures
• Project managers optimizing installation budgets
• Facility owners maintaining commercial PV arrays

Hidden Dangers of Ungrounded Solar Arrays

A 2023 NREL study revealed that 18% of solar system failures stem from improper grounding. Let''s break down the risks:

Risk Factor	Probability	Average Repair Cost
Lightning damage	23%	$4,200
Equipment corrosion	41%	$1,800
Electrical fires	7%	$15,000+

Industry Shift: New Grounding Alternatives

Recent UL 3703 standards now recognize alternative protection methods. Some innovative solutions include:

• Conductive mounting hardware coatings
• Integrated surge protection devices (SPDs)
• Galvanic isolation through specialized inverters

When Grounding Wires Aren''t Practical

In rooftop installations with non-conductive supports, engineers might recommend:

1. Double-insulated wiring systems
2. Enhanced arc-fault detection
3. Regular impedance testing

Real-World Case: Agricultural Solar Array

A 5MW farm in Texas reduced installation costs by 12% using galvanized steel brackets with built-in grounding channels. Their secret? Combining:

• Pre-treated conductive surfaces
• Centralized grounding buses
• Quarterly resistance checks

Your Solar Solutions Partner

Specializing in photovoltaic system optimization, we deliver:

• Customized grounding solutions for diverse environments
• UL-certified mounting hardware
• 20% faster installation workflows

Need advice? Contact our engineers: WhatsApp: +86 138 1658 3346 Email: [email protected]

Conclusion

While no grounding wire between photovoltaic panels and brackets might seem like a cost-saving measure initially, proper protection systems ultimately ensure long-term reliability. Modern solutions balance safety with installation efficiency.

FAQ Section

Q: Can I retrofit grounding to existing systems?

A: Yes, through additional bonding conductors or SPD installation.

Q: What''s the minimum grounding requirement?

A: NEC Article 690 specifies 25-ohm maximum resistance.

Q: How often should grounding be tested?

A: Annually, or after severe weather events.